- Company Name
- Stoakley-Stewart Consultants Ltd.
- Job Title
- Lead Process Engineer
- Job Description
-
Job Title: Lead Process Engineer
Role Summary:
Lead Process Engineer drives large-scale operational and cultural transformation in PET plastics manufacturing. Responsible for reimagining core production processes, applying Lean/Six Sigma principles, championing automation, and cultivating a continuous improvement culture to boost efficiency, quality, and employee engagement.
Expectations:
- 10+ years of hands‑on process engineering in PET sheet extrusion or thermoforming environments.
- Proven track record of leading manufacturing and process‑improvement initiatives.
- Deep knowledge of FDA, CFIA, CSA, and OHSA regulatory requirements for food packaging.
- Ability to translate complex data into actionable plans and deliver measurable results.
- Strong leadership, coaching, communication, and collaborative mindset.
- Adaptability to fast‑paced, evolving operations with willingness to wear multiple hats.
Key Responsibilities:
1. Partner with senior leaders to set transformation goals, metrics, and roadmaps.
2. Reimagine and streamline manufacturing processes to reduce waste, compress cycle times, and increase throughput.
3. Apply Lean, Six Sigma, or Kaizen to modernize shop‑floor practices.
4. Champion automation and digitization initiatives, including data collection, performance tracking, and dashboard reporting.
5. Lead cross‑functional programs aligned with strategic priorities, delivering measurable cost, quality, and efficiency gains.
6. Translate operational data into actionable insights for decision‑making at all levels.
7. Cultivate a culture of safety, accountability, and continuous improvement.
8. Build and refine training, communication, and engagement strategies to secure employee buy‑in.
9. Develop and maintain SOPs, risk assessments, and safety documentation.
10. Remove operational bottlenecks and foster seamless inter‑departmental communication.
11. Implement and monitor KPIs such as productivity, scrap rates, downtime, and delivery performance.
12. Provide regular updates and strategic recommendations to plant leadership and executive stakeholders.
Required Skills:
- Process engineering expertise in PET sheet extrusion and thermoforming.
- Proficiency in Lean, Six Sigma, and continuous‑improvement methodologies.
- Strong analytical skills and ability to convert data into clear action plans.
- Excellent leadership, coaching, and communication skills.
- Collaborative mindset with ability to guide cross‑functional teams.
- Knowledge of regulatory standards (FDA, CFIA, CSA, OHSA) and food packaging compliance.
- Adaptability and willingness to manage multiple priorities in a fast‑paced environment.
Required Education & Certifications:
- Bachelor’s degree in Mechanical, Industrial, or Chemical Engineering (or related field).
- Six Sigma Green/Black Belt (or equivalent Lean certification) preferred.
- Certifications in Lean, Six Sigma, or related continuous‑improvement tools.